Industry background
1.Quickly iterate requirements
Traditional casting and forging processes have long research and development cycles (months to years), making it difficult to meet the rapid innovation needs of equipment; Metal additive manufacturing can shorten the research and development cycle by 50% -80%, reduce prototype production time from months to hours, and accelerate technology validation and product iteration.
2.High intensity demand
Aerospace engines, missiles and other components need to work in extreme environments such as high temperature and high pressure. Metal additive manufacturing promotes the application of new materials such as high-temperature titanium alloys (long-term use at 650 ℃) and crack resistant nickel based high-temperature alloys. The tensile strength of titanium alloy powder reaches 1100-1200MPa, and the elongation rate of nickel based high-temperature alloys is ≥ 15%, meeting the performance requirements of extreme working conditions.
3.Integrated demand
Aerospace core components often require the integration of internal features such as cooling channels and fluid pipelines. Traditional manufacturing requires the assembly of multiple parts, which poses a risk of assembly errors; Metal additive manufacturing can achieve integrated molding, integrating multi part structures into a single component, reducing weight by 25% while increasing durability by 5 times.
4.Lightweight requirements
The weight of the vehicle is directly related to fuel efficiency and range, and traditional processes are difficult to achieve complex topology structures. However, metal additive manufacturing can reduce the weight of parts by 30% -50% through optimized designs such as lattice and honeycomb, significantly reducing equipment operating costs.
Solutions
Satellite and Rocket Systems
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卫星主体采用多孔钛合金增材制造,重量减少 30%,生产周期缩短 50%;火箭结构件通过增材制造实现高效生产,材料利用率提升至 90% 以上。

Aircraft structural components
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大型铝合金结构件通过增材制造替代传统铆接工艺,减少零件数量与装配误差;轻量化支架、接头等部件实现减重,降低飞行器燃油消耗,延长续航里程。

Core components of the engine
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燃油喷嘴通过内部流道拓扑优化,寿命较传统部件提升 5 倍;涡轮叶片采用定向能量沉积技术,结合内部冷却通道设计,热效率提升 15%。

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